Electronic and Electro-Hydraulic Controls

HF Electronics Model ECU-0809 – General Purpose Machine Controller for Off-Highway, Mobile Equipment
  Features and Benefits
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ECU-0809


FEATURES:
• CE Certified, complies with WEEE,
European Community Directive 2002/96/EC/for waste electrical and electronic equipment, RoHS, European Community Directive 2011/65/EU restricting hazardous substances, and certified to normal automotive E17 (EMC) standards for electromagnetic compatibility.
• Reliable operation in real-world
temperature conditions from -40 to
85°C (-40 to 185°F)
• Robust, light, leakproof, chemical-
resistant zinc/plastic enclosure.
• Three-point anchorage confirms
firm mounting, even on irregular
surfaces.
• Inputs and outputs are protected
against shorts.
• Internal diagnostic capability to
detect overvoltage and
overtemperature alarms.
• Signal LED for quick status check
and fault detection.
• Software developed with
CoDeSys 2.3 Programming Tool.
  DESCRIPTION
The ECU-0809 Controller is a compact and robust multi-function programmable
controller designed to withstand the real-world environmental demands of the
off-highway mobile market. The ECU-0809 can be used in both centralized and
distributed intelligence systems. It has a light, leakproof, chemical-resistant
zinc/plastic enclosure, indicator LED, Gore-Tex "breather" and 35-pin AMPSEAL
connector. The ECU-0809 has inputs and outputs that can be configured in multiple
ways. Input configuration can be set for up to 17 inputs consisting of Digital, Pulse,
and Analog inputs. Output configuration can be set for up to 8 PWM outputs with
4 current feedbacks. All outputs are capable of driving up to 2 amps (closed loop)
or 3 amps (open loop.)

NOTE: Refer to Input/Output table below for pin configuration capability.
Refer to ECU-0809 Technical Reference Manual for specific data and ratings of
individual inputs and outputs.

RATINGS
Power Required:
  Operating Voltage: 8.5 to 33 VDC
  Idle Power Consumption: 1.3 Watts
  Operating Current: 10 Amp maximum continuous current, with full external load.
  Over-Voltage: 40 VDC maximum
Reference Voltages: (2) x +5 VDC Potentiometer Reference: 270 mA DC
Communication: (1) ISO CAN 2.0B Interface: CANopen, J1939, or user-programmable.
Processing and Memory:
  Microprocessor: 16/32-bit at 100 MHz
  Flash ROM: 1600 Bytes
  SRAM: 138 Kbyte (112 kbyte for PLC open application variables)
  FRAM (Non-Volatile Memory): 2 Kbytes
Operating and Storage Temperature: –40°C to +85°C (–40°F to +185°F)
Water Resistance: meets IP67 standards
Humidity Tolerance: Relative Humidity > 90% from +25°C to +55°C
  (+77°F to +131°F) (per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per ISO 11452-2)
Vibration: 3.5 Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 100 m/s2 peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 5%, NaCl for 24 hours at +35°C (per ISO 9227)
INPUTS / OUTPUTS — 20 Total:

Max. I/O
Digital In
(SWG)
Digital In
(SWB)
Pulse
Input
Analog
Input
Current
Feedback
PWM
(Source)
Digital Out
(Source)
8
X         X X
5
  X
X
       
4
  X   X      
4
        X    
21
8
9
5
4
4
8
8


DIMENSIONS & MOUNTING:

Weight:0.97 lbs./0.44 kg.

NOTE: When mounting the ECU-0809, be sure to mount with the plug facing down or to the side. Do not mount the unit in a position where the connector side is facing up.


TO ORDER:
Controller: Model ECU-0809 Part No. 4000350
Prototype Harness: Part No. 4000306
AmpSeal Connector: 35-pin, Part No. 4000381
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369;
   Sealing Plugs (100 pc.) Part No. 4000370
AmpSeal Test Leads:(10 each, 24" length) Part No. 4000287
HF-Impulse Programming Software: available from HydraForce Electronics Portal as free download.
USB-CAN Adaptor: Part No. 4000371
  PIN ASSIGNMENTS:

Pin
Connector 1 Pin Function
Type
1.1
Power Ground
1.2
Digital Input/PWM Output/Digital Output I/O
1.3
Digital Input/PWM Output/Digital Output I/O
1.4
Ground
1.5 CAN 1 HIGH I/O
1.6 CAN 1 HIGH I/O
1.7 Digital Input/PWM Output/Digital Output I/O
1.8 Digital Input/PWM Output/Digital Output I/O
1.9 Digital Input/PWM Output/Digital Output I/O
1.10 Digital Input/PWM Output/Digital Output I/O
1.11 Digital Input/PWM Output/Digital Output I/O
1.12 Digital Input/PWM Output/Digital Output I/O
1.13 Loader BSL (For Factory Use Only)  
1.14 Digital Input/Pulse Input, 12KΩ GND Input
1.15 Digital Input/Pulse Input, 12KΩ GND Input
1.16 Ground
1.17 CAN 1 LOW I/O
1.18 CAN 1 LOW I/O
1.19 CAN 1 LOW_Terminator I/O
1.20 Digital Input/Analog Input, 82.2KΩ/220Ω GND Input
1.21 Digital Input/Analog Input, 82.2KΩ/220Ω GND Input
1.22 Feedback/Analog Input 0.1Ω GND FB
1.23 Feedback/Analog Input 0.1Ω GND FB
1.24 VSUPPLY (+8.5 to 33 VDC))
1.25 Digital Input/Pulse Input, 12KΩ GND Input
1.26 Digital Input/Pulse Input, 12KΩ GND Input
1.27 Digital Input/Pulse Input, 12KΩ GND Input
1.28 +5 VDC Reference
1.29 +5 VDC Reference
1.30 Ground
1.31 Digital Input/Analog Input, 54.7KΩ/220Ω GND Input
1.32 Digital Input/Analog Input, 54.7KΩ/220Ω GND Input
1.33 Ground
1.34 Feedback/Analog Input 0.1Ω GND FB
1.35 Feedback/Analog Input 0.1Ω GND FB
The pin cannot read pulse width or frequency
Pins 1.28 and 1.29 are in parallel. Max supply current is 270mA

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