Electronic and Electro-Hydraulic Controls

HF Electronics Model ECU-2415 – General Purpose Machine Controller for Off-Highway, Mobile Equipment
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ECU-2415 Product image

FEATURES:
• Advanced electronic design for reliability and accuracy.
• Reliable operation in real-world temperature conditions from
–40°C to +70°C (–40°F to +158°F).
• Fully-sealed, compact cast-aluminum housing.
• Inputs and outputs are
protected against shorts.
• Outputs have diagnostic capability.
• No external cooling or heat dissipation required.
• Software developed with
CoDeSys 2.3 Programming Tool.
  DESCRIPTION:
The ECU-2415 Machine Controller is a general-purpose programmable
controller designed to withstand the real-world environmental demands of the off-highway
mobile market. The ECU-2415 can be used as a stand-alone controller, or for integrating
into a CAN network with other devices.

Input configuration can be set for up to 49 inputs consisting of Digital, Pulse, Current
Measuring Feedback and Analog inputs. Output configuration can be set for a total
of 24 outputs consisting of up to 24 PWM or digital high-side drivers. All outputs are
capable of driving up to 3.0 Amps.

NOTE:
Refer to Input/Output table below for pin configuration capability.
Refer to ECU-2415 Technical Reference Manual for specific data and ratings
of individual inputs and outputs.

RATINGS
Power Required:
  Operating Voltage: 10 to 30 VDC; Idle Power Consumption: approx 1.8 watt;
  Operating Current: 13 Amp max. continuous current, with full external load;
  Over-Voltage: 70 VDC maximum maximum (logic / load shutdown circuit at 32 VDC)
Reference Voltages: (1) 5 VDC Potentiometer Reference: 200 mA DC
Communication: (2) ISO CAN 2.0B Interfaces: CANopen, J1939, or user-programmable
Processing and Memory:
Microprocessor: 16-bit at 40 MHz;
  Flash ROM: 254 Kbyte; SRAM: 256 Kbyte; EEPROM: 6200 bytes
Operating Temperature Range: –40°C to +70°C (–40°F to +158°F)
Storage Temperature Range: –50°C to +85°C (–58°F to +185°F)
Water Resistance: meets IP67 standards (per IEC 660529)
Humidity Tolerance: Relative Humidity > 90% from +25°C to +55°C
  (+77°F to +131°F) (per IEC 60068-2-30 Test Db)
Radiated Immunity: 20 to 2000 MHz at 30 V/m (per 2005/83/EC Annex IX)
Vibration: 3.5 Grms random from 10 to 500 Hz (per IEC 60068-2-64 Test Fh)
Shock: 50g peak (per IEC 60068-2-27 and -29 Tests Ea and Eb)
Corrosion: 50 g/l, NaCl for 24 hours at +35°C (per ISO 9227)

INPUTS / OUTPUTS — 49 Total:
Max. I/O
Digital In
(SWG)
Digital In
(SWB)
Pulse
Input
Analog
Input
Current
Feedback
PWM
(Source)
Digital Out
(Source)
Digital Out
(Sink)
1
X              
10
        X      
6
  X   X        
8
X   X          
8   X       X X  
16 X         X X  
49 25 14 8 6 10 24 24 0
NOTE: The ECU-2415 has inputs and outputs that can be configured in multiple ways.
For more information, consult the ECU-2415 Technical Reference Manual.
PIN ASSIGNMENTS:

Pin Connector 1 Pin Function Type
1
Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
2
Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
3
Current Measuring Feedback FB
4
Current Measuring Feedback FB
5 Current Measuring Feedback FB
6 Current Measuring Feedback FB
7 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
8 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
9 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
10 Current Measuring Feedback FB
11 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
12 Ground
13 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
14 Current Measuring Feedback FB
15 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
16 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
17 Current Measuring Feedback FB
18 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
19 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
20 Current Measuring Feedback FB
21 Current Measuring Feedback FB
22 Current Measuring Feedback FB
23 Digital I/P; PWM O/P; Digital O/P (no open detect.) I/O
 
Pin Connector 2 Pin Function Type
1 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
2 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
3 Current Measuring Feedback FB
4 Current Measuring Feedback FB
5 Current Measuring Feedback FB
6 Current Measuring Feedback FB
7 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
8 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
9 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
10 Current Measuring Feedback FB
11 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
12 Ground
13 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
14 Current Measuring Feedback FB
15 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
16 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
17 Current Measuring Feedback FB
18 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
19 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
20 Current Measuring Feedback FB
21 Current Measuring Feedback FB
22 Current Measuring Feedback FB
23 Digital I/P; PWM O/P; Digital O/P (open detect.) I/O
  PIN ASSIGNMENTS:

Pin Connector 3 Pin Function Type
1
+24 VDC Reference (Ref 300 mA)
2
+5 VDC Reference (Ref 47O)
3
Digital Input/ Analog Input, 2.2KO to +5VDC Input
4
Digital I/P/ Analog I/P, 82kO to GND/ V, 220O GND/A Input
5 Digital I/P/ Analog I/P, 82kO to GND/ V, 220O GND/A Input
6 Digital I/P/ Analog I/P, 82kO to GND/ V, 220O GND/A Input
7 Digital I/P/ Analog I/P, 82kO to GND/ V, 220O GND/A Input
8 Digital In / Analog In, 19.5kO to GND & +5VDC Input
9 +24 VDC Reference (Ref 300 mA)
10 Ground
11 Ground
12 Ground
13 Ground
14 Digital Input, 2.2KO to +5VDC Input
15 Must be left Open N/A
16 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
17 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
18 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
19 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
20 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
21 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
22 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
23 Digital Input/ Pulse Input, 2.2KO to +5VDC Input
 
Pin Connector 4 Pin Function Type
1 Power Ground
2 CAN 1 HIGH I/O
3 Power Ground
4 VSUPPLY (+9 to 30 VDC)
5 VSUPPLY (+9 to 30 VDC)
6 CAN 1 LOW I/O
7 CAN 2 HIGH I/O
8 CAN 2 LOW I/O

DIMENSIONS:

ECU-2415 Controller Dimensions

  MOUNTING:

ECU-2415 Mounting


The mounting positions shown here will allow water or other potential contaminants to fall away from connectors.

Allow 5 in./125 mm clearance from mounting surface for connector installation.

For additional mounting information, consult the
ECU-2415 Technical Reference Manual.

TO ORDER:
Controller: Model ECU-2415 Part No. 4000352
AmpSeal Connectors: 23-Pin Grey Part No. 4000361; 23-Pin Blue Part No. 4000362
  23-Pin Black Part No. 4000360; 8-Pin Black Part No. 4000363
AmpSeal Socket/Plug: Sockets Gold (100 pc.) Part No. 4000369; Sealing Plugs (100 pc.) Part No. 4000370
Shock Cover Kit (optional): Part No. 4206820
AmpSeal Test Leads: (10 each, 24" length) - Part No. 400287
HF-Impulse Programming Software: available from HydraForce Electronics Portal as free download.
USB-CAN Adaptor: Part No. 4000371, also available from
Diagnostic Kit: Part No. 4000372

Electronic Vehicle Controls – Intro. & Contents HydraForce Electronics Guide (all models) – PDF file
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